About ML-758 Direct Split Warping Machine For Weaving And Knitting Beams
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- Production :33 +/-7 Tons
- Space Reqd: 100 sq ft/Ton Production
- Speed :Upto 600 mpm
- Creel Position: 128-208
- Braking Distance :: < 4 metres at speed of 500 mpn
- Rated Powe : 60 kw Running Power loaded of 22-30 Amp
- Beam Size:: 21"x 21"/21"x 30" TWIN, 21"x 42", 75" x 30" (for master pipes)
- Working Width:: 1800/ 2000/ 2200/ 2400 mm
- Head Motor :: SIEMENS 18.5-22 kW
- Back Roller :: 7.5-11 kw
- Front Roller 7.5-11 kw
- Warping head customised to beam size
- Drop pin stop motion aided by infrared device
- Laser stop device and Camera stop device
- Auto Tension Control device
- Beam Diameter: 660-800 mm
- Leasing Device
OLD TECHNOLOGY
- Uneven Tension
- Cost of Production - USD 0.5 / kg
- Avg Knot / Weavers Beam :100-150 knots / beam
- Efficiency on Weaving 70-80%
IMPROVISED METHOD
- Uniform Tension on Weavers Beam
- Cost of Production - USD 0.16/ kg
- Avg Knots / Weavers Beam :10-15 knots/beam
- Efficiency on Weaving 90-96%
ACTUAL WORKING DAТА
- Lowest Prod cost/ kg upto approx USD 0.16/kg for Splitting-Beaming
- Lowest knots / Weavers Beam: Avg 15 knots / bean
- Splitting yarn Production 33 +/-7 Tons / month, Efficiency upto 80%
- Actual production speed achieved > 500mpm
- Space required approximately 100 sq ft/ ton of production
- High production efficiency on High Speed WJ/AJ looms upto 96%
- Lowest price / performance ratio in comparable technology
- Process Waste < 1%
Advanced Warping TechnologyThe ML-758 sets a new benchmark in direct split warping for weaving and knitting applications. Its modular design supports various beam types and warping formats, making it exceptionally versatile. The advanced PLC-driven control system and intuitive HMI touch screen allow for precise adjustments and rapid diagnostics, ensuring seamless production runs with reduced downtime.
Safety and Ergonomics FocusEngineered with operator safety in mind, the machine features emergency stop buttons, safety interlocks on moving components, and low-noise operation. and easy access maintenance panels further enhance usability and minimize the need for manual intervention, supporting a secure and efficient work environment.
Customizable to Your NeedsFrom flange diameter and warping width, the ML-758 can be configured to meet specific textile manufacturing demands. Installation and commissioning services are available upon request, ensuring optimal integration into diverse production setups. Its reliable performance and adaptability make it a preferred choice among exporters, manufacturers, and suppliers.
Technical Details 