About ML-416 Servo Beaming Machine With Load Cell
ML-416 Servo Beaming Machine With Load Cell Technical Details
Display type, PLC, Inverter : Touch operated display - INVT
Expanding Reed Adjustment Type : Electric
Expanding godet roller : Upto 3600 mm width
No. of Warping Beams : 8-16 stands
Power Capacity : 120 KVA
Speed of Warping Beam : Upto 300 mpm according to Yarn and number of beam in use
Taper tension control : Auto feedback control through freq. conversion motor - 15 to 18.5 KW and load cell
Total Length of Machine : 17000-21000 mm
Unwinding tension control : Auto feedback control through servo motor - 5.5 to 7.5 KW and load cell
Up-down movement of weaving beam : By hydraulic cylinder
Weaver beam dia : 800, 920, 1000 mm
Winding Tension : 40-1200 Kg
Winding tension control mode : Tension feedback for AC vector drive
Working Width : 1200-4000 mm
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Technical Details
Advanced Tension Control SystemThe ML-416 incorporates sophisticated tension control through load cell feedback, AC vector drives, and frequency conversion motors. This ensures both winding and unwinding processes maintain consistent tension, accommodating yarn properties and beam numbers. Operators experience improved fabric quality and minimized yarn breakage.
Flexible and Scalable ProductionWith a working width range of 1200-4000 mm, support for up to 16 warping beams, and a total length of up to 21000 mm, the ML-416 is suitable for diverse production requirements. The machine's hydraulic lifting for weaving beams and adjustable expanding reed make it adaptable for large-scale and specialty textile applications.
FAQ's of ML-416 Servo Beaming Machine With Load Cell:
Q: How does the ML-416 Servo Beaming Machine maintain consistent winding and unwinding tension?
A: It utilizes automatic feedback control mechanisms involving load cells, servo motors, and frequency conversion motors. The tension feedback is routed to the AC vector drives, which adjust winding and unwinding tension in real time, according to the beam and yarn type in use.
Q: What is the maximum speed the warping beam can achieve, and does it depend on the yarn or beam count?
A: The warping beam can operate at speeds up to 300 meters per minute, depending on the type of yarn being processed and the total number of beams in use. Adjustments ensure optimal speed and yarn integrity.
Q: When should the expanding reed and Expanding Godet Roller be adjusted?
A: Expanding reed and Expanding Godet Roller adjustments are typically made when changing yarn types, widths, or during setup for different beam counts. The machine offers electrical adjustment for the reed and supports up to 3600 mm on the Godet Roller for flexibility.
Q: Where is the display interface located, and what type is used for operation?
A: The ML-416 uses a touch-operated PLC display (INVT) mounted on the machine for user-friendly monitoring and control. Operators can easily adjust parameters and visualize system feedback in real time.
Q: What is the process for up-down movement of the weaving beam?
A: The up-down movement is controlled automatically by a hydraulic cylinder, ensuring smooth and stable adjustment during beam changes or for maintenance. This enhances operator safety and ease of handling.
Q: How does the auto feedback taper tension control benefit my production process?
A: Auto feedback taper tension, managed via frequency conversion motor and load cell, guarantees precise taper tension for uniform winding across all beams. This minimizes material waste and improves overall fabric quality.
Q: Who can benefit from using the ML-416 Servo Beaming Machine and where is it commonly supplied?
A: Manufacturers, exporters, and suppliers within the textile industry-especially in India-will find the ML-416 highly advantageous, particularly those seeking scalable, reliable, and automated beaming solutions for various fabric types.