About ML-416 Servo Beaming Machine
- Speed of Warping Beam: Up to 300 mpm according to yarn & number of beam in use
- No. of Warping Beams: 8–16 stands
- Winding Tension: 40 kg–1200 kg
- Working Width: 1200–4000 mm
- Weaver Beam Dia: 800, 920, 1000 mm
- Expanding Reed Adjustment Type: Electric
- Power Capacity: 120 KVA
- Total Length of Machine: 17000–21000 mm
- Up-Down Movement of Weaving Beam: By Hydraulic Cylinder
- Winding Tension Control Mode: Tension feedback for AC vector drive
- Expanding Godet Roller: Up to 3600 mm width
- Display Type: Touch operated Display – INVT
- Unwinding Tension Control: Auto feedback control through Servo motor (5.5–7.5 kW) & Load cell
- Taper Tension Control: Auto feedback control through Frequency conversion motor (15–18.5 kW) & Load cell
Advanced Tension and Feeding ControlThe ML-416 utilizes a sophisticated electronic tension control system, paired with servo motor-driven automatic feeding. This combination ensures even yarn distribution and consistently high-quality beams, which is crucial for optimal warp knitting results. Built-in sensors continuously monitor and adjust tension in real-time for superior accuracy.
User-Friendly Operation and CustomizationThis machine is equipped with a 7-inch full color touchscreen and a PLC-based multi-functional control system, making operation intuitive and monitoring seamless. Parameters such as stitch density and speed are easily adjustable through the interface, allowing customization to match various production needs and yarn types.
Robust Safety and Durability FeaturesSafety is a priority with the ML-416, featuring emergency stop, overload protection, and optional humidity control to ensure a stable working environment. The machine's construction includes hardened steel and rubber-coated work rolls for extended durability and reliable long-term use in demanding textile operations.
FAQ's of ML-416 Servo Beaming Machine:
Q: How does the ML-416 Servo Beaming Machine improve the beaming process for warp knitting?
A: The ML-416 utilizes servo-controlled mechanisms and electronic tension control with sensors to maintain consistent yarn tension and precise feeding. This results in higher quality beam production, reduced yarn breakage, and smoother warp knitting operations.
Q: What are the main benefits of the electronic tension control system in the ML-416?
A: The electronic tension control system enables real-time adjustment of yarn tension, preventing inconsistencies and ensuring uniform beaming. This technology minimizes production errors, saves material, and enhances fabric quality.
Q: Where can the ML-416 Servo Beaming Machine be used, and what types of textiles is it suitable for?
A: Designed for warp knitting and general textile preparation, the ML-416 is ideal for manufacturing facilities involved in the production of warp-knitted fabrics. Its universal gauge and adjustable parameters make it suitable for a wide range of yarn types and applications.
Q: What safety features are included in the ML-416 to protect operators and equipment?
A: The ML-416 comes equipped with an emergency stop function, overload protection, and optional humidity control, ensuring safe operation and protecting both personnel and machine from operational hazards.
Q: How is the machine operated and what user interface is provided?
A: Operators use a 7-inch full color touchscreen interface, which works in conjunction with a PLC-based control system. This allows for easy monitoring, parameter adjustment, and operation, streamlining workflow and minimizing training time.
Q: What maintenance requirements does the ML-416 have during ongoing use?
A: The ML-416 is designed for low maintenance due to its robust build and advanced automation. Regular inspections and basic cleaning are generally sufficient to keep the machine running efficiently.