ML-1000W Sectionla Split Warping For Weaving Machine

Get a Price/Quote

MOQ : 1 Unit

ML-1000W Sectionla Split Warping For Weaving Machine Specification

Creel Capacity
Up to 500 ends

Lubrication
Centralized Automatic

Safety Feature
Emergency Stop, Overload Protection

Working Width
Up to 2800 mm

Voltage
380V / 50Hz Three Phase

Material Frame
Heavy Duty Steel Structure

Noise Level
Low Noise Operation <70 dB

Maximum Beam Diameter
1000 mm

Brake Type
Electronic Brake System

Tension Control
Electronic & Manual Adjustable

Suitable Yarn Types
Cotton, Polyester, Blended Yarns

Display Type
Digital, Touch Display

Beam Flange Diameter
800-1000 mm

After Sales Service
Available

Section Width
Adjustable 10-30 mm

ML-1000W Sectionla Split Warping For Weaving Machine Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash in Advance (CID)

Supply Ability
10 Units Per Month

Delivery Time
30 Days

Main Domestic Market
All India

About ML-1000W Sectionla Split Warping For Weaving Machine

Machine produces about 15 +/-5 tons of 20/30/ 40 Mono yarn beams directly by splitting Polyester / Nylon Mother Yarn of 200-500D, saving on energy, wastage and labour cost compared to split yarn cops- sectional warping. Simultaneously, producing high quality beams with equal yarn tension over whole yarn sheet.The machine is ideally suited for operations with low monthly production volumes.

Actual Production Speed: 300–500 mpm
Average Knots: 25–30 knots per beam
Space Required: 160 sq. ft per ton of production; minimum 3500 sq. ft per machine
Price / Performance Ratio: Good compared to split yarn cops-sectional warping technology
Production Cost: Up to approx. USD 0.25/kg
Production Efficiency on High-Speed WJ/AJ Looms: 90–95%
Mono Yarn Beam Production per Month: 15 Tons ± 5 Tons; Production Efficiency up to 60%
Process Wastage: Less than 1% (compared to 3–5% for split yarn cops-sectional warping)

Production: 15 +/-5 Tons/ month
Bobbins: 128-136-144-160-168-208
Space: 160 sq ft /Ton Prod.

Specification

Creel Position : 128-136-144-160-168-208 bobbins (Optional)
Working Width: 2300, 2800, 3200, 3800, 4000 mm (Optional)
Beam Diameter 800mm/ 1000mm / 1200mm (Optional)
Speed : upto 500 mpm
Drum Diameter : 1026 mm
Cone length 1010 mm
Drum Motor :7.5-11 kW
Beam Motor : 11-15 kW
Inverters : Servo- INVT
PLC : Omron, Japan

Advanced Control & Automation

The ML-1000W features state-of-the-art PLC-based touchscreen control, enabling precise adjustments, monitoring, and automated functions. The digital display provides real-time operational data for optimal workflow management, reducing manual intervention and expediting the warping process. This smart automation enhances productivity and ensures consistent yarn tension and quality.

Versatility for Diverse Yarns

Designed to accommodate cotton, polyester, and blended yarns, the ML-1000W adapts to a wide range of textile production needs. Its adjustable section width of 10-30 mm and custom gauge settings allow manufacturers flexibility for different fabric requirements, making it suitable for evolving market demands.

Reliable Safety & Low-Noise Operation

Safety and operator comfort are top priorities for the ML-1000W. It incorporates emergency stop, overload protection, and operates at low noise levels (<70 dB). The heavy-duty steel structure and centralized automatic lubrication ensure durability, minimal maintenance, and a safer, quieter working environment.

FAQ's of ML-1000W Sectionla Split Warping For Weaving Machine:

Q: How does the ML-1000W improve the warping process for weaving mills?

A: The ML-1000W streamlines warp yarn preparation through electronic tension and brake systems, digital touch display, and PLC automation, providing consistent and accurate results while significantly reducing manual labor and setup times.

Q: What types of yarn can be processed with this warping machine?

A: It is suitable for cotton, polyester, and blended yarns, offering manufacturers the versatility to support a range of textile products and adapt to different production requirements.

Q: When should I use the electronic tension control versus manual adjustment?

A: Electronic tension control is ideal for achieving precise, consistent tension settings, particularly for delicate or high-performance yarns. Manual adjustment is useful for specific or custom applications where operator expertise can optimize the process for unique requirements.

Q: Where is the ML-1000W typically installed and used?

A: The machine is designed for installation in weaving mills, textile manufacturing facilities, and other industrial environments where warp yarn preparation is essential for weaving processes.

Q: What safety features are included with the ML-1000W?

A: Key safety features include an emergency stop button, overload protection, and a low-noise operation, all contributing to safer and more comfortable use for operators.

Q: What are the main benefits of using a PLC-based touchscreen control system?

A: A PLC-based touchscreen control system simplifies machine operation, enables quick adjustments, ensures high precision, and provides real-time monitoring, ultimately boosting productivity and minimizing operator errors.

Q: How long is the usual lead time for delivery, and is after-sales support available?

A: The typical lead time for the ML-1000W is 30-45 days. Comprehensive after-sales service and support are provided to help with installation, maintenance, and troubleshooting.