ML-758 Direct Split Warping Machine For Weaving Beams

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MOQ : 1 Unit

ML-758 Direct Split Warping Machine For Weaving Beams Specification

Safety Features
Emergency stop; safety interlocks on moving parts

Beam Flange Diameter
Up to 1000 mm

Yarn Count Range
10s to 120s Ne

Creel Type
Modular creel with electronic tension control

Lubrication System
Centralized automatic lubrication

Noise Level
Low-noise operation (<70 dB(A))

Yarn Break Detector
Integrated with automatic stop

Installation Service
Available upon request

Warping Width
Up to 2800 mm

Maintenance
Low maintenance with easy access panels

Display Interface
Touch screen HMI for operations and diagnostics

ML-758 Direct Split Warping Machine For Weaving Beams Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash in Advance (CID)

Supply Ability
10 Units Per Month

Delivery Time
30 Days

Main Domestic Market
All India

About ML-758 Direct Split Warping Machine For Weaving Beams

Production :33 +/-7 Tons
Space Reqd: 100 sq ft/Ton Production

Specification

Speed :Upto 600 mpm
Creel Position: 128-208
Braking Distance :: < 4 metres at speed of 500 mpn
Rated Powe : 60 kw Running Power loaded of 22-30 Amp
Beam Size:: 21"x 21"/21"x 30" TWIN, 21"x 42", 75" x 30" (for master pipes)
Working Width:: 1800/ 2000/ 2200/ 2400 mm
Head Motor :: SIEMENS 18.5-22 kW
Back Roller :: 7.5-11 kw
Front Roller 7.5-11 kw

OPTIONAL SUPPLIES

Warping head customised to beam size
Drop pin stop motion aided by infrared device
Laser stop device and Camera stop device
Auto Tension Control device
Beam Diameter: 660-800 mm
Leasing Device

TRADITIONAL

Uneven Tension
Cost of Production - USD 0.5 / kg
Avg Knot / Weavers Beam :100-150 knots / beam
Efficiency on Weaving 70-80%

IMPROVISED METHOD

Uniform Tension on Weavers Beam
Cost of Production - USD 0.16/ kg
Avg Knots / Weavers Beam :10-15 knots/beam
Efficiency on Weaving 90-96%

ACTUAL WORKING DAТА

Lowest Prod cost/ kg upto approx USD 0.16/kg for Splitting-Beaming
Lowest knots / Weavers Beam: Avg 15 knots / bean
Splitting yarn Production 33 +/-7 Tons / month, Efficeincy upto 80%
Actual production speed achieved > 500mpm
Spacece required approximately 100 sq ft/ ton of production
High production efficiency on High Speed WJ/AJ looms upto 96%
Lowest price / performance ratio in comparable technology
Process Waste < 1%

Advanced Warping Technology

The ML-758 sets a new benchmark in direct split warping for weaving and knitting applications. Its modular design supports various beam types and warping formats, making it exceptionally versatile. The advanced PLC-driven control system and intuitive HMI touch screen allow for precise adjustments and rapid diagnostics, ensuring seamless production runs with reduced downtime.

Safety and Ergonomics Focus

Engineered with operator safety in mind, the machine features emergency stop buttons, safety interlocks on moving components, and low-noise operation. Centralized automatic lubrication and easy access maintenance panels further enhance usability and minimize the need for manual intervention, supporting a secure and efficient work environment.

Customizable to Your Needs

From flange diameter and warping width to color and speed, the ML-758 can be configured to meet specific textile manufacturing demands. Installation and commissioning services are available upon request, ensuring optimal integration into diverse production setups. Its reliable performance and adaptability make it a preferred choice among exporters, manufacturers, and suppliers.

FAQ's of ML-758 Direct Split Warping For Weaving And Knitting Beams Machine:

Q: How does the ML-758 Direct Split Warping Machine enhance production efficiency?

A: The ML-758 features an advanced PLC-based control system and a servo motor-driven mechanism, enabling high-speed operation up to 500 m/min. Integrated electronic tension control and automatic yarn break detectors minimize downtime and ensure consistent yarn quality, markedly boosting production efficiency.

Q: What safety features are included in this machine?

A: Safety is prioritized with the inclusion of emergency stop switches, comprehensive safety interlocks on all moving parts, and centralized automatic lubrication, all of which facilitate secure operation and minimize the risk of accidents.

Q: When is installation service available for the ML-758?

A: Installation and commissioning services are offered upon request. Once the order is confirmed and delivered, a trained service team can schedule installation as per the customer's convenience.

Q: Where can the ML-758 be employed?

A: The machine is ideally suited for textile mills, weaving facilities, and knitting plants involved in beam preparation. It caters to various applications requiring direct and split warping for both weaving and knitting beams.

Q: What is the process of warping with the ML-758?

A: The process involves loading yarns into the modular creel, where electronic tension control ensures uniform feeding. The machine then warps the yarns directly onto beams using its PLC system, offering options for direct or split warping based on application needs. Automatic stop and diagnostics via touch screen HMI simplify the process.

Q: How easy is maintenance for the ML-758 Direct Split Warping Machine?

A: Maintenance is simplified with centralized automatic lubrication and easily accessible panels, reducing the frequency and complexity of manual upkeep. The intuitive HMI interface provides alerts and diagnostics for preventive maintenance.

Q: What are the primary benefits of using the ML-758 machine?

A: Key benefits include versatile configuration, support for a range of yarn counts and beam types, low noise levels (<70 dB), high-speed operation, enhanced operator safety, low maintenance requirements, and superior yarn quality due to advanced tension and break control systems.