Direct Split Warping Machine

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MOQ : 1 Unit

Direct Split Warping Machine Specification

Product Type
Direct Split Warping Machine

Material
Steel / Alloy / Industrial-grade components

Textile Machine Type
Warping Machine

Spare/Component Type
Machine / Replacement Parts

Usage
Textile yarn warping for weaving mills

Thread Monitoring
Sensor-equipped

Frame Material
Powder coated steel

Leveling Feet
Adjustable base

Display
Digital control panel

Operator Interface
Touchscreen

Color
Industrial grey/blue

Traverse Mechanism
Precision-guided

Drive System
AC variable frequency

Safety Features
Emergency stop

Beam Loading
Automatic system

Tension Control
Programmable electronic

Power Supply
Three-phase

Creel Capacity
High yarn count

Winding Section
Double creel

Roller Type
Heavy duty chrome

Direct Split Warping Machine Trade Information

Minimum Order Quantity
1 Unit

Main Domestic Market
All India

About Direct Split Warping Machine

Production :33 +/-7 Tons
Space Reqd: 100 sq ft/Ton Production

Specification

Speed ::Upto 600 mpm
Creel Position:: 128-208
Braking Distance :: < 4 metres at speed of 500 mpn
Rated Powe <= 60 kw Running Power loadd of 22-30 Amp
Beam Size:: 21"x 21"/21"x 30" TWIN, 21"x 42", 75" x 30" (for master pipes)
Working Width:: 1800/ 2000/ 2200/ 2400 mm
Head Motor :: SIEMENS 18.5-22 kW
Back Roller :: 7.5-11 kw
Front Roller 7.5-11 kw

OPTIONAL SUPPLIES

Warping head customised to beam size
Drop pin stop motion aided by infrared device
Laser stop device and Camera stop device
Auto Tension Control device
Beam Diameter: 660~800 mm
Leasing Device

TRADITIONAL

Uneven Tension
Cost of Production - USD 0.5 / kg
Avg Knot / Weaver's Beam :100-150 knots / beam
Efficiency on Weaving 70-80%

IMPROVISED METHOD

Uniform Tension on Weaver's Beam
Cost of Production - USD 0.16/ kg
Avg Knots / Weaver's Beam :10-15 knots/beam
Efficiency on Weaving 90-96%

ACTUAL WORKING DAТА

Lowest Prod cost/ kg upto approx USD 0.16/kg for Splitting-Beaming
Lowest knots / Weaver's Beam: Avg 15 knots / bean
Splitting yarn Production 33 +/-7 Tons / month, Efficeincy upto 80%
Actual production speed achieved > 500mpm
Spacece required approximately 100 sq ft/ ton of production
High production efficiency on High Speed WJ/AJ looms upto 96%
Lowest price / performance ratio in comparable technology
Process Waste < 1%

Step into the spotlight of advanced textile engineering with the Direct Split Warping Machine. Its grandiose double creel system and virtuoso precision-guided traverse mechanism ensure unfaltering yarn alignment. Crown your operations with instant checkout-automatic beam loading, programmable tension, and a digital control panel combine for seamless performance. Crafted from powder-coated steel and supervised by sensor-equipped thread monitoring, this machine transforms weaving mills into hubs of order and efficiency. Its heavy-duty chrome rollers and touchscreen interface empower a swift, superior warping process for every order, big or small.

Advanced Application for Superior Yarn Warping

The Direct Split Warping Machine employs a unique application method designed for high-efficiency textile yarn preparation. Best suited for weaving mills, this powerhouse features automatic beam loading, programmable electronic tension control, and an operator-friendly touchscreen. The industrial grey-blue steel frame ensures durability and longevity, while the precision-guided traverse and heavy-duty chrome rollers deliver meticulous results. This machine is a crowning achievement for manufacturers seeking speed and accuracy in the warping process, supporting large-scale and high-volume usage scenarios.

Secure Packaging & Global Delivery Reach

Each Direct Split Warping Machine is meticulously packaged using industrial-grade protective materials to ensure safe transit. Whether your order is for domestic operations or the export market, express shipping options guarantee prompt delivery. All machines are shipped securely to India's main textile hubs and exported worldwide, ensuring swift arrival and easy setup. As a leading exporter, manufacturer, and supplier from India, we prioritize reliable delivery and customer satisfaction for every shipment.

FAQ's of Direct Split Warping Machine:

Q: How does the Direct Split Warping Machine enhance the weaving process?

A: The machine increases productivity by combining automatic beam loading, programmable tension control, and precision-guided traverse, resulting in consistent, high-quality yarn warping for weaving mills.

Q: What features ensure operator safety and machine reliability?

A: Operator safety is reinforced by an emergency stop feature and sensor-equipped thread monitoring, while machine reliability stems from heavy-duty chrome rollers and a powder-coated steel frame.

Q: Where is the Direct Split Warping Machine primarily used?

A: This machine is designed for use in textile weaving mills, where efficient and dependable yarn warping is essential for high-volume production.

Q: What is the process for ordering spare or replacement parts?

A: Orders for machine and replacement parts can be placed directly through the supplier, ensuring quick response and instant checkout for minimal downtime.

Q: What benefits does the digital control panel and touchscreen interface provide?

A: The digital control panel and touchscreen streamline operation, allowing users to precisely adjust settings, monitor progress, and simplify overall machine management.